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Reliable, validated automation for medical products.

Ti2 supports medical-device makers from prototype to production: electronics and control software for new devices, production lines modernised with validation records, and precision production machines moved to a modern control platform.

Talk to an engineer about Healthcare & medical technology See Healthcare & medical technology case studies
What we do

What we do in Healthcare & medical technology

Prototype controls and development

Electronics, control software, operator interface and manufacturing test systems developed together, including on WAGO hardware.

Production line modernisation

Assembly stations with product flow control, scheduling and materials management, connected over PROFIBUS and OPC, with vision at key stations.

Validation records

Systems delivered with IQ/OQ protocols and reports, as medical device production requires.

Control platform migration

Precision production machines moved from an ageing control platform to CODESYS, keeping the mechanics and adding motion control, HMI and safety.

Success story

Where agile engineering has paid off

We respect our clients' confidentiality, so these stories are told without names. Ask us for detail and references.

A precision machine turning tiny metal implant components behind a clear guard window, with a control screen beside it

Medical technology

A global medical-implant manufacturer

Precision production machines built on an ageing control platform had to keep running reliably while being modernised.

What we did. We migrated the control software to CODESYS, kept the existing mechanics and added motion control, HMI and safety.

The outcome. The machines are in production, and the working relationship has run for about 20 years.

  • ~20 years working together
  • ~20 yrs working relationship

Built with CODESYS · Motion control · Brownfield migration

Full case study →
A breathing-assistance device connected by clear hoses to a flow and pressure test rig, with a test screen, barcode scanner and stack light

Medical devices

A respiratory-device manufacturer

Flow generators had to be tested against pressure and flow limits on the production line, with every result traceable to its lot.

What we did. A test-station program on 4CONTROL that sets each test pressure on the flow generator, reads the flow meter and judges the result against upper and lower warning and alarm limits. A barcode reader identifies the product, and a stack light shows the station's state.

The outcome. Every result is logged by lot and product number, together with the flow meter's serial number, firmware and calibration date. A new log file starts each day and earlier files are backed up.

  • Every result traceable
A large enclosed test machine with pneumatic fixtures behind safety glass doors, an emergency stop, and a separate control panel with a touch screen

Medical technology

A medical-technology company

Test equipment needed its controller to pass live measurements and pass/fail results to a PC reliably.

What we did. We extended the CODESYS control program: each test stage is tied to the test unit's status and pass/fail result, serial communications carry measurements to the PC every 40 milliseconds (down from 200), and the controller can shut the Windows PC down cleanly.

The outcome. Delivered as short sprints, each ending with a progress report, from mid-2024.

  • Sprint-based delivery
A robotic arm placing a small component onto a fixture in a clean medical-device production cell, beside a wired control cabinet

Healthcare devices

An infection-control device maker

A prototype that did not yet work reliably had to become a device that could be built, tested and shipped.

What we did. Electronics, control software and operator interface developed together on WAGO hardware, with a software requirements specification and manufacturing test systems.

The outcome. A working control system carried through to production units, with its manufacturing test systems and later upgrades.

  • Prototype to production
A robotic arm placing a small component onto a fixture in a clean medical-device production cell, beside a wired control cabinet
Why Ti2

Why Ti2

  • Brand-agnostic: we standardise on technologies, not product brands, to keep your costs down
  • 25+ years of industrial automation experience across Australia and New Zealand
  • NDA-protected prototyping and development
  • One accountable team from concept to commissioning and beyond
How we work with you

Turn-key solutions, controls contracting or automation consulting

Turn-key

A complete device or line control system, from software requirements specification through to manufacturing test and validation.

Contracting

Ti2 engineers working as part of your team to keep production machines running while they are modernised.

Consulting

Software requirements, validation planning and platform migration advice, plus training for your engineers.

Other industries

Explore the other industries we work in

A vehicle ECU on an end-of-line test fixture with cable harnesses, a barcode scanner and a test screen, with a car body in the background

Automotive
A lift machine room control cabinet with terminal blocks, network switches and an operator screen, beside a building lobby with a lift

Building services
A water treatment plant with membrane vessels, pumps, pipework and a control panel

Water & utilities
A compact automated machine cell behind clear guarding, with a servo axis, vision camera, green stack light and a control cabinet beside conveyors

Manufacturing

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Talk to us about your project

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Get in touch Call 1300 842 111