Test, inspect and trace every vehicle on the line.

Ti2 has delivered production systems for automotive plants for more than a decade: end-of-line diagnostic test systems, vision and barcode capture, sensor testers and wireless ECU programming, with test specifications written so the plant can audit them.

Talk to an engineer about Automotive See Automotive case studies

What we do

What we do in Automotive

End-of-line diagnostic testing

Automated checks of vehicle electronics on 4CONTROL, Softing DTS7 and EDICusb, with barcode tracking and audit-ready test specifications.

Vision and barcode capture

Image inspection and barcode capture built into the production line for quality control.

Wireless ECU programming

Production line modernisation that programs vehicle ECUs without cables.

Sensor and component testers

Purpose-built testers, such as a rear parking-sensor sonar tester built with 4CONTROL and DTS.

Operator assistance

Picture-assisted selection tools that help line operators pick the right part, using 4CONTROL as an OPC server.

Success story

Where agile engineering has paid off

We respect our clients' confidentiality, so these stories are told without names. Ask us for detail and references.

A modern assembly line of plain car bodies, each with a small wireless programming unit and tablet beside it and a calm cyan signal ring linking it to the car, with robot arms in the background

Automotive

Wireless Programming of ECUs

We removed the cable from vehicle ECU programming, so each car is programmed wirelessly as it moves down the line.

Problem: Programming a vehicle's ECUs normally means connecting a cable to every car, waiting for the download and disconnecting it again, which adds handling and ties up a station on a moving line.
What we did: Ti2 modernised the production line so ECUs are programmed wirelessly as part of the line itself. Each vehicle is identified by barcode, and wireless programming units managed from a central control PC program its ECUs, with no cable to connect or disconnect at the station.
Result: Vehicle ECUs are programmed wirelessly on the line itself, with no cable to connect or disconnect at the station.

Built with ECU programming · Wireless · Line modernisation

Full case study →

An unbranded car on a roller test stand beside an end-of-line test cabinet with a barcode scanner and coiled diagnostic cables

Automotive · A major automotive manufacturer

End-of-line test equipment for a vehicle manufacturer

A plant needed automated end-of-line testing with barcode tracking and specifications it could audit.

Problem: A plant needed automated end-of-line testing with barcode tracking and specifications it could audit.
What we did: We built the test system with vision, barcode and HMI, and wrote the test specifications.
Result: Delivered and run for around 14 years.

~14 yrs in service

Built with Automated test · Vision · Barcode

Full case study →

A vehicle ECU on an end-of-line test fixture with cable harnesses, a barcode scanner and a test screen, with a car body in the background

Why Ti2

Brand-agnostic: we standardise on technologies, not product brands, to keep your costs down
25+ years of industrial automation experience across Australia and New Zealand
NDA-protected prototyping and development
One accountable team from concept to commissioning and beyond

How we work with you

Turn-key solutions, controls contracting or automation consulting

Turn-key

A complete test or inspection station, from design and software to vision, barcode and HMI, installed and commissioned.

Contracting

Ti2 engineers working alongside your plant team on test systems and line upgrades.

Consulting

Test specifications written and reviewed, plus training for your engineers in IEC 61131-3, CODESYS and OPC.

Other industries

Explore the other industries we work in

A robotic arm placing a small component onto a fixture in a clean medical-device production cell, beside a wired control cabinet

Healthcare & medical technology

A lift machine room control cabinet with terminal blocks, network switches and an operator screen, beside a building lobby with a lift

Building services

A water treatment plant with membrane vessels, pumps, pipework and a control panel

Water & utilities

A compact automated machine cell behind clear guarding, with a servo axis, vision camera, green stack light and a control cabinet beside conveyors

Manufacturing

All Services

Talk to us about your project

Tell us what you are trying to achieve. An engineer will come back to you, with no obligation.

Get in touch Call 1300 842 111