← All Services Manufacturing

Production lines and machines that are faster, safer and easier to run.

From test stations to plant-wide data, Ti2 delivers control, vision and data systems for manufacturers, built on open standards so they stay supportable for years. We also help technology companies that build their own machines: contract controls engineering on CODESYS with EtherCAT, motion control, vision and Python tooling, taking a design from first prototype towards production.

What we do

What we do in Manufacturing

Line control and test stations

CODESYS control on Berghof controllers with EtherNet/IP and vision, including burner testing for an appliance line, delivered across several lines and test stations.

Production data collection

Production data captured across several plants with esCollate, WAGO and PROFIBUS gateways, and still supported more than 10 years on.

Legacy PLC connectivity

A CODESYS gateway that translates EtherNet/IP from existing PLCs to OPC UA, verified with protocol analysis.

Traceability

RFID and QR stations with a vision add-on and database checks, delivered in 2015 and supported through 2022.

Machine control and vision

For companies building their own machines: CODESYS with EtherCAT and motion control, Festo and ODOT I/O, and vision built into the machine control system.

Python tooling

Tooling that supports commissioning, test and day-to-day use of the machine.

Rapid, NDA-protected prototyping

Early prototypes built quickly and kept confidential, taking a design from first prototype towards production.

Success story

Where agile engineering has paid off

We respect our clients' confidentiality, so these stories are told without names. Ask us for detail and references.

A new custom-built machine on an aluminium frame in a bright workshop, with an open control cabinet and a laptop showing test waveforms

Advanced manufacturing

An advanced-manufacturing start-up

A young company building its own machines needed controls, and needed them fast.

What we did. Contract engineering on CODESYS with EtherCAT, motion control, Festo and ODOT I/O, vision and Python tooling.

The outcome. The first machine is complete, and the work continues.

  • First machine complete

Built with CODESYS · EtherCAT · Vision · Python

Full case study →
A factory line of upright hot-water cylinders on a roller conveyor passing through an aluminium-framed test station with a vision camera, a test manifold and a control cabinet

Manufacturing · A leading appliance manufacturer

Test and line control for a water-heater manufacturer

A production line needed reliable burner testing with a vision check, and plant data collected from mixed PLCs.

Problem
A production line needed reliable burner testing with a vision check, and plant data collected from mixed PLCs.
What we did
CODESYS control on Berghof controllers, EtherNet/IP and vision, plus a data-collection layer feeding OPC UA and MQTT.
Result
Delivered across several lines and test stations.

Built with Berghof · CODESYS · OPC UA · MQTT · Vision

Full case study →
A food-production line of stainless steel equipment with blank sealed packs on a conveyor and thin cyan data lines linking the machines to a wall box

Food & beverage · A food manufacturer

Production data collection across multiple plants

Capturing production data across several plants.

Problem
Capturing production data across several plants.
What we did
An esCollate-based data-collection system with WAGO and PROFIBUS gateways.
Result
Delivered, and still supported more than 10 years on.
  • 10+ yrs supported

Built with esCollate · WAGO · PROFIBUS

Full case study →
A wall-mounted control cabinet with an older PLC rack beside a modern gateway and network switch, with a cyan data cable leading toward a control room

Manufacturing · A large heavy-industry manufacturer

Connecting legacy PLCs to modern data systems

EtherNet/IP data from existing PLCs had to be made available to modern systems.

Problem
EtherNet/IP data from existing PLCs had to be made available to modern systems.
What we did
A CODESYS gateway that translates EtherNet/IP to OPC UA, verified with protocol analysis.
Result
Delivered in 2024.

Built with CODESYS · EtherNet/IP · OPC UA

Full case study →
A plastics production line with blank moulded parts on a conveyor passing under a ring-light vision camera and an RFID reader, with a green stack light

Manufacturing · A plastics manufacturer

Line traceability with RFID and vision

Tracing each product through the line.

Problem
Tracing each product through the line.
What we did
RFID and QR stations with a vision add-on and database checks.
Result
Delivered in 2015 and supported through 2022.

Built with RFID · QR · Vision

Full case study →
A compact automated machine cell behind clear guarding, with a servo axis, vision camera, green stack light and a control cabinet beside conveyors
Why Ti2

Why Ti2

  • Brand-agnostic: we standardise on technologies, not product brands, to keep your costs down
  • 25+ years of industrial automation experience across Australia and New Zealand
  • NDA-protected prototyping and development
  • One accountable team from concept to commissioning and beyond
How we work with you

Turn-key solutions, controls contracting or automation consulting

Turn-key

A complete line, cell or test station, from electrical design and software to integration and commissioning.

Contracting

Ti2 engineers working alongside your maintenance and engineering teams.

Consulting

Open-standards architecture, data and connectivity advice, plus training for your engineers.

Talk to us about your project

Tell us what you are trying to achieve. An engineer will come back to you, with no obligation.